Cangzhou Zhongtuo's trapezoidal roof tile making machine represents cutting-edge cold roll forming technology, specifically engineered for producing high-precision profiled metal sheets with wave heights ranging from 16mm to 52mm.
I. Core Product Introduction
The system integrates:
Multi-stage Roll Forming Units
14 precision-grade hardened steel rollers (GCr15 material, HRC 52-58) progressively shape galvanized steel coils (0.3-1.5mm thickness) into uniform trapezoidal profiles with ≤0.8mm/m flatness deviation.Smart Control System
Siemens PLC automates production parameters adjustment, synchronizing servo-driven cutting (±0.5mm length tolerance) with forming speed up to 45m/min.Modular Tooling Design
Hydraulic quick-change molds enable switching between 1040 trapezoidal wave, IBR watertight rib, and Roman decorative patterns within 2 minutes.
II. Key Performance Advantages
1. Unmatched Production Efficiency
70% faster than conventional stamping methods with continuous coil-to-tile processing
98% material utilization via AI nesting algorithms minimizing edge trim waste
24/7 operation capability with IoT-enabled predictive maintenance (MindSphere platform)
2. Superior Product Quality
Dimensional Accuracy: Laser-guided calibration ensures consistent wave pitch
Weather Resistance: Compatible with Galvalume/Zinc-aluminum coatings
Structural Strength: 30% higher load-bearing capacity vs. flat panels
55% lower power consumption through regenerative braking systems
Heat recovery unit recycles 80% of curing oven thermal energy
III. Technical Comparison
Compared to European counterparts
40% cost advantage at equivalent output
Broader material adaptability including APVC-coated steel and copper alloys
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