ZTRFM Automatic change width C stud U track keel making machine
NO.4 ROAD, ECONOMIC DEVELOP ZONE, BOTOU CONUTY, CANGZHOU CITY, CHINA

ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine is driven by a servo motor to fully automatically open and close, change the bottom width, and adjust the height on both sides to achieve model change adjustment. Compared with the traditional keel machine (where workers need to adjust the spacer sleeve for model change production, which not only wastes time but also affects accuracy), the fully Automatic change width C stud U track keel making machine solves the operation troubles of workers, is more intelligent and faster to operate It is more convenient and greatly enhances the productivity of customers

ZTRFM Automatic change width C stud U track keel making machine

Automatic change width C stud U track keel making machine Core function ‌ :

Supports the production of CU keel and is compatible with complex structures such as easy-to-install interlocking and composite floor slabs.

Adopting stepless changeover technology, the coils thickness adaptation range is 1.0-2.5mm, and the small edge accuracy is 10-20mm.

Add a shearing butt welding device to save the time for material feeding adjustment and complete the steel coil replacement more quickly

The punching part of the automatic change width C stud U track keel making machine uses 4-station continuous punching. After forming, holes are punched to ensure punching accuracy. The punching dies can be customized and switched.

We have added fully automatic inkjet printers, which facilitate customers to mark the model and company Logo of the finished products, better ensuring the personalization and recognition of the products.

Technical parameters ‌ :

Production speed: 

   40-70 meters per minute (the specific speed may vary depending on the size of the punched hole and the thickness of the material) ‌.

Roller material: Automatic change width C stud U track keel making machine roller material of Longgu machine adopts: quenched Cr12, ensuring the forming accuracy and durability of the roller ‌.

Control system:

   Automatic change width C stud U track keel making machine adopt imported Siemens electronic control/delta electronic control, which ensures quality while also providing excellent convenience for customers to purchase various electronic control accessories. The electronic control system also supports data connection with multiple design software ‌.

    The electronic control system can directly control: production speed, finished product length, number of punching holes, punching hole spacing, order production quantity. It supports simultaneous input of multiple orders. After Automatic change width C stud U track keel making machine completes the production of the previous order, it will automatically switch to the next order.

Core advantages

High efficiency and flexibility ‌ : CU Channel making machine can fully automatic model changing, single-machine multi-specification production, reducing equipment investment, saving labor costs, and better ensuring the precision of the finished keel, minimizing human errors ‌.

High precision ‌ : cutting/punching tolerance ±0.5mm, ensuring the practicality of Automatic change width C stud U track keel making machine and better meeting the requirements of more construction markets ‌.

Economy ‌ : Low waste rate, high material utilization, can easily meet the demands of urgent orders, and is compatible with the world's mainstream design standards ‌.

 

Automatic change width C stud U track keel making machine

1.Formed Material

PPGI,GI,AI

Thickness:0.5-1.2mm 

2.Decoiler

Hydraulic automatic decoiler

Manual decoiler(will give you as free

3.Main body

Roller station

14 rows(As your requirement)

 Diameter of shaft

50mm solid shaft

Material of rollers

45# steel, hard chrome plated on the surface

Machine body frame

Metal steel welded

Drive

Gear transmission

Dimension(L*W*H)

7800*800*1200(customize)

Weight

About 4.5T

4.Cutter

Automatic

Cr12mov material, no scratches, no deformation

5.Power

Motor Power

11KW*2 sets

Hydraulic system power

5.5KW

6.Voltage

380V 50Hz 3Phase

As your requirement

7.Control system

Electric Box

Customized(famous brand)

Language

English(Support multiple languages)

PLC

Automatic production of the whole machine. Can set batch, length, quantity, etc.

18.Forming Speed

40-100m/min(customized)

Different speed designs for options.

 ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine different part introduce:


Hydraulic Decoiler

Work type:Active type

Loading capacity: Weight can customized

Inner diameter : 450-550mm can customized and adjustment

ZTRFM Automatic change width C stud U track keel making machine

Metal Channel machine Main Roll Forming System

Feature:The one side machine frame can be move by PLC control to adjust the stud and truck dimension.

Shaft material: 45# steel

Shaft diameter: 60 mm

Roller material: Cr12 Quenched treatment

Rolling station number:14 stations

Work speed:40-70 m/min

Machine frame:Vertical iron arch casting frame structure

Bearing:Chinese famous brand Harbin

Work power:11 kw*2sets 

Transmission:By gear

ZTRFM Automatic change width C stud U track keel making machine

PLC Control System

Frequency brand: Delta (Import brand)

PLC brand: Delta (Import brand)

Screen type: Touch screen & buttons

Screen language:English/Chinese

Encoder: Omron from Japan

Low pressure electrical part brand: Schneider from France

Function: Cutting length and quantity control, speed adjustment control, dimension adjust.

ZTRFM Automatic change width C stud U track keel making machine

Hydraulic System

Feature: The cutter have different holes according to the product dimension.

Work type: Hydraulic track cutting with servo motor

Servo motor power: 5.5kw

Hydraulic power: 3+5.5 kw

Driving method: By pillar type Cylinder

Cutter material: GB-Cr12

Cutting length tolerance:±1 mm/3 m

Cutting feature: Automatic cutting after forming, no distorting.

ZTRFM Automatic change width C stud U track keel making machine

Inkjet printer

The ink is of a universal brand, making it convenient for customers to purchase and use

The style of the inkjet code can be customized. The production date, production batch, company logo and production model can be sprayed on the finished keel.

ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine


Automatic strapping machine and palletizing machine

After Automatic change width C stud U track keel making machine finished keel is produced, it passes through the conveyor table and then reaches the automatic palletizing machine. The palletizing machine aligns and stacks it.

At present, the nylon strapping machine is quite popular and can automatically pack finished products

 ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine

ZTRFM Automatic change width C stud U track keel making machine


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